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1985 25 Hp Mercury Outboard Service Manual

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  2. To easily access an Owner's Manual with consolidated information specific to your Mercury engine – agree to the terms and fill out the form below. To order a printed version of the Service Manual for your particular Mercury Outboard or MerCruiser Engine, click here. Mercury Marine Literature.

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Download Mercury outboard repair manual instantly. A Mercury repair manual, also termed service manual, is a book of instructions or repair guide for fixing, maintaining or overhauling the boat engine to factory specifications. This guide will help you understanding the purpose and advantages of a Mercury outboard repair manual.

25 Hp Mercury Outboard Service Manual

Outboard Repair Manual

These days it is not uncommon for people to own a boat. No matter how small or large they are, owners love to spend quality time in their boats, riding the waves away from the hustle and bustle of their daily lives. However, all good things have a shelf life; and boats are no different. As they age, signs of wear and tear become obvious, leading to frequent breakdowns and repairs.
It is easy to handle minor issues such as maintenance, paint, and general repairs but, when it comes to the engine and other mechanical parts, you need professional help, which could cost a pretty chunk of your savings. What you can do instead, is turn to the outboard repair manual and fix the problem yourself.


What Is a Mercury Outboard Repair Manual?


An outboard repair manual, also called a factory service manual or workshop manual, is a document that contains all relevant information needed for the maintenance and repair of your boat. The manufacturer or dealer provides the manual at the time of your purchase. Go here http://www.autopartsrepairs.com/mercury-outboard-repair-manual/ to download Mercury outboard repair manuals.
Outbound repair manuals are available in various formats such as a book/booklet, pdf, and DVD so owners can choose what suits their needs and refer it accordingly. They have different sections detailing with various such as safety, warranty, specifications, installation, regulatory codes, and other technical information. The manual will contain pictorial, systematic instructions on how to diagnose, repair, and keep your boat up and running.


Benefits of Using an Outboard Repair Manual


1980 80 hp mercury outboard service manual
An outboard repair manual comes with a host of benefits.
  • Product literature – The manual is your guide to knowing everything about the boat. Its year of manufacture, the maker, model number, safety features, technical specifications, service center contacts, warranty and service dates, and many other characteristics of the boat are clearly mentioned so you have all necessary information with you in one place.
  • Safety booklet – Products with complex mechanical and electrical components should be handled with caution. Service manuals provide owners the exact procedure to follow when servicing their boats. Owners will, therefore, understand their knowledge and consult a professional when it goes beyond their scope.
  • Economical – You can easily fix minor issues, if not major repairs, by using the outboard repair manual. The same fix at a professional service center will cost a lot more of your time and money.

It is in the best interest of your beloved boat that you read the user manual immediately after purchase. This will help you identify and repair problems at an early stage before they can cause serious damage. Keep the manual in the boat at all times, either in your toolbox or a designated place. You can refer this manual when you encounter any problem with your boat at any time.


Mercury Repair Manuals Available:

1986-1990 8HP Mercury 2-Cylinder
1968-1972, 1973-1990 20 HP Mercury 2-Cyl. (Model 200)
1969-1974 4 HP Mercury (Model 40) 1-Cylinder
1979-1983 40 HP Mercury 2-Cyl. (Model 40)
1965-1968 3.9 HP Mercury (Model 39) 1-Cylinder
1980 80 hp mercury outboard service manual
An outboard repair manual comes with a host of benefits.
  • Product literature – The manual is your guide to knowing everything about the boat. Its year of manufacture, the maker, model number, safety features, technical specifications, service center contacts, warranty and service dates, and many other characteristics of the boat are clearly mentioned so you have all necessary information with you in one place.
  • Safety booklet – Products with complex mechanical and electrical components should be handled with caution. Service manuals provide owners the exact procedure to follow when servicing their boats. Owners will, therefore, understand their knowledge and consult a professional when it goes beyond their scope.
  • Economical – You can easily fix minor issues, if not major repairs, by using the outboard repair manual. The same fix at a professional service center will cost a lot more of your time and money.

It is in the best interest of your beloved boat that you read the user manual immediately after purchase. This will help you identify and repair problems at an early stage before they can cause serious damage. Keep the manual in the boat at all times, either in your toolbox or a designated place. You can refer this manual when you encounter any problem with your boat at any time.


Mercury Repair Manuals Available:

1986-1990 8HP Mercury 2-Cylinder
1968-1972, 1973-1990 20 HP Mercury 2-Cyl. (Model 200)
1969-1974 4 HP Mercury (Model 40) 1-Cylinder
1979-1983 40 HP Mercury 2-Cyl. (Model 40)
1965-1968 3.9 HP Mercury (Model 39) 1-Cylinder
1988-1990 15 HP Mercury 2-Cylinder
1971-1974 40 HP Mercury 2-Cyl. (Model 402)
1965-1969 35HP Mercury 2-Cyl. (Model 350)
1970-1971 40HP Mercury 2-Cyl. (Model 400)
1986-1989 25HP Mercury 2-Cyl.
1986-1987 4HP Mercury 1-Cylinder
1965-1978 9.8 HP Mercury 2-Cylinder (Model 110)
1984-1989 2.2HP Mercury 1-Cylinder


Mercury Service Manuals Available:


55 HP Mercury 3 Cyl. 2001
150 HP (XR6, Classic) Mercury V-6 2001-2005
90 HP Mercury 3-Cyl. 2001-2005
60 HP Mercury 3 Cyl. 2001-2005
175 HP EFI Mercury V6 2001-2002
200HP Mercury Optimax V-6 2001-2005
200 HP Mercury V6 2001-2005
2.5 HP Mercury 1-Cylinder 2001-2005
135 HP Mercury Optimax V-6 2001-2005
200HP EFI (3.0L) Mercury 2004-2005
3.3 HP Mercury 1-Cylinder 2001-2005
40HP Mercury 3-Cyl. 2001-2005
30 HP Mercury 2-Cyl. 2001-2002
150HP Mercury Optimax V-6 2001-2005
5 HP Mercury 1-Cylinder 2001-2005
40 Jet (60) Mercury 3-Cyl. 2001-2005
20 HP Mercury 2-Cyl. 2001-2003
10 HP Mercury 2-Cyl. 2001
40 HP Mercury 2-Cyl. 2001-2003


Mercury Workshop Manuals Available:


1999-2000 Mercury 150 hp Optimax DFI Direct Fuel Injection
1992-1998 Mercury 135
1998-2000 Mercury 135 hp Optimax DFI Direct Fuel Injection
1992-1998 Mercury 150, 200, 225 Horsepower Super Magnum
1992-1997 Mercury 150 EFI
1992-1998 Mercury 200/225 Pro Max
1992-1996 Mercury 150 HP Pro Max
1992-1998 Mercury 175 EFI


Mercury Shop Manuals Available:

Mercury 90 HP Jet
2002-2005 Mercury 50 hp Four-Stroke
Mercury 8 HP
Mercury 8 HP Sailmate
Mercury 75 HP
2002-2005 Mercury 60 hp 4-Stroke
Mercury 9.9 HP Sailpower, XR10/MAG 10/Viking 10
Mercury 6 HP
Mercury Sea Pro/Marathon 10
2002-2005 Mercury 40/50/60 ELPT Bigfoot 4-Stroke
Mercury 75 HP Jet
Mercury 90 HP M
Mercury 65 HP Jet
Mercury 75 HP Marathon
2002-2005 Mercury 40/50/60 ELPT 4-Stroke
2002-2005 Mercury 40 hp 4-Stroke
Mercury 100 HP
Mercury 80 HP Jet
Mercury 9.9 HP
Mercury 15 HP
Mercury 125 HP
Mercury 75 HP Sea Pro
Mercury 115 HP
Mercury Sea Pro/Marathon 15

Description

Don't miss another day of fishing on the water! This 1998-2006 Mercury-Mariner 25-60hp Outboard Boat Engine Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1998-2006 Mercury-Mariner 2.5-60hp two-Stroke outboard boat engines including 2.5 HP, 3.3 HP, 4 HP, 5 HP, 6 HP, 8 HP, 9.9 HP, 15 HP, 20 HP, 20 Jet, 25 HP, 30 HP, 30 Jet, 40 HP, 45 Jet, 50 HP, and 60 HP models.

1998 1999
2000 2001 2002 2003 2004 2005 2006

This 1998-2006 Mercury-Mariner 25-60hp Outboard Boat Engine Repair Manual includes general information on each model, tools and techniques, troubleshooting and testing, lubrication, maintenance and tune-up, synchronization and linkage adjustment, fuel system, electrical and ignition system, power head, gearcase, jet drive, trim and tilt system, oil injection system, manual rewind starters, and remote control systems. Complete wiring diagrams are included. Features 466 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Warnings, cautions and notes, Engine operation, Torque specifications, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES

Safety, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic's tips

CHAPTER THREE, TROUBLESHOOTING

Safety precautions, Terminology and test equipment, Operating requirements, Starting system, Lighting coil, Battery charging system, Electrical accessories, Ignition system, Capacitor discharge ignition (2.5, 3.3, 4 and 5 hp), Alternator-driven ignition (6-25 hp except 1998 20 jet) / Alternator-driven ignition (1998 20 jet) / Capacitor discharge module (CDM) ignition (30 and 40 hp two-cylinder models), Capacitor discharge module (CDM) ignition (40-60 hp three-cylinder models) / Fuel system, Fuel primer and enrichment systems, Engine temperature and overheating, Engine, Boat wiring harness standard wire colors, Battery cable recommendations, Starting system troubleshooting, Charging system troubleshooting, Ignition system troubleshooting, Fuel system troubleshooting, Electric starter specifications, Charging system specifications, Stator resistance specifications (battery charging/lighting circuit), CDI ignition system specifications, Ignition stator resistance specifications, Ignition system identification

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP

Backgrounds for desktop for a mac. Hour meter, Fuels and lubrication, Off-season storage, Anticorrosion maintenance, Engine submersion, Cooling system flushing, Tune-up, Torque specifications, Maintenance schedule, Spark plug recommendations, Lubricant capacity

CHAPTER FIVE, SYNCHRONIZATION AND LINKAGE ADJUSTMENTS

Safety precautions, General information, Synchronization and linkage procedures, General specifications

CHAPTER SIX, FUEL SYSTEM

Fuel pump, Carburetors, Fuel primer solenoid (6-25 hp and 20 jet remote control models), Fuel primer valve (30-60 hp remote control models) / Engine mounted primer bulb (30-55 hp manual start models), Antisiphon devices, Fuel filters, Fuel tanks, Fuel hose and primer bulb, Reed valve service, Fuel bleed (recirculation) system, Torque specifications, Carburetor specifications, Reed valve specifications

CHAPTER SEVEN, IGNITION AND ELECTRICAL SYSTEMS

Battery, Charging system, Fuses, Starting systems, Capacitor discharge ignition (2.5-5 hp models), Alternator driven capacitor discharge ignition system (6-25 hp models) / Capacitor discharge module (CDM) ignition (30-60 hp models), Torque specifications, Battery capacity (hours) / Battery cable recommendations, Battery state of charge, Boat wiring harness standard wire colors

CHAPTER EIGHT, POWER HEAD

Service considerations, Model identifications, Power head break-in, Service recommendations, Lubricants, sealants and adhesives, Sealing surfaces, Fasteners and torque, Power head removal/installation, Power head disassembly, Cleaning and inspection, Power head assembly, Torque specifications, Connecting rod service specifications, Crankshaft service specifications, Cylinder block service specifications, Piston service specifications, Model number codes

CHAPTER NINE, GEARCASE

1985 25 Hp Mercury Outboard Service Manual Free

Gearcase operation, Gear ratio, High-altitude operation, Service precautions, Corrosion control, Gearcase lubrication, Propeller, Trim tab adjustment, Gear housing, Water pump, Gearcase disassembly/assembly, Torque specifications, Gear ratio and approximate lubricant capacity, Gearcase service specifications

1985 25 Hp Mercury Outboard Service Manual

CHAPTER TEN, JET DRIVE

Jet pump unit service, Torque specifications

CHAPTER ELEVEN, TRIM AND TILT SYSTEMS

Power trim and tilt systems, Power trim and tilt system service, Torque specifications

CHAPTER TWELVE, OIL INJECTION SYSTEMS

Oil injection system capacity, Oil pump output specifications, Torque specifications

25 Hp Mercury Outboard For Sale

CHAPTER THIRTEEN, MANUAL REWIND STARTERS

Torque specifications

CHAPTER FOURTEEN, REMOTE CONTROL

Commander 3000 control torque specifications

INDEX

WIRING DIAGRAMS





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